Welding Fume Exposure

Posted by Richard Whitlam

Welding fumes have long been recognised as a workplace hazard, containing a mix of metal oxides, gases, and other harmful particulates. Overexposure can lead to serious health issues, including respiratory diseases, lung damage, and even an increased risk of cancer.

Last year, workplace exposure standards for welding fumes were reduced from 5mg/m³ to 1mg/m³, reflecting growing concerns over their long-term health impacts. This change signalled a need for businesses to take stronger measures in protecting their workforce. Many companies responded by implementing better ventilation, using fume extraction systems, and enforcing stricter respiratory protection equipment (RPE) policies. However, with these adjustments now in place, it may be time to reassess whether they are delivering the expected level of protection.

Periodic reviews of workplace safety controls ensure compliance with evolving regulations and improve worker health outcomes. Employers should conduct air quality monitoring, review PPE effectiveness, and evaluate engineering controls to confirm they are functioning optimally. Employee training on hazard awareness and proper equipment use should also be reinforced.

With exposure limits becoming stricter, businesses must stay proactive in reducing risks. If it has been a while since your last assessment, now is the time to reexamine your welding fume control measures. Ensuring a safe work environment is not just about compliance, it’s about protecting your most valuable asset: your workforce.

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